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Bcode projects

Technical projects, tools and practical engineering solutions.

This page presents work areas in priority order: first PLC programming and industrial machine startup, then functional safety with B&R X20 Safety and SISTEMA calculations, then electrical engineering, followed by testing, software tools, mobile automation and diagnostics.

B&R
primary automation platform
3
main areas: automation, electrical engineering, software tools
SLO / EN / DE
technical communication and documentation

PLC programming

PLC programming, visualizations and startup of industrial machines

Programming and commissioning of special industrial machines where clear manual modes, automatic sequences, safety conditions, alarms, diagnostics and integrated machine visualizations are important. Examples include elevators, FOUP washer systems and other custom machines.

Result: A control program that is clear during startup, useful for the operator and suitable for later changes or service.
B&RBeckhoffSiemensPLCmappViewstartup
PLC programming and startup of industrial machines
•PLC programming and project structure
•Integrated visualizations, states and alarms
•Manual mode, automatic cycle and interlocks
•Machine startup and troubleshooting

Functional safety

B&R X20 Safety, openSAFETY and SISTEMA calculations

Implementation of safety functions for industrial machines: safe inputs/outputs, E-stop, doors, light curtains, enables, safety logic and SISTEMA calculations for documented Performance Level evaluation.

Result: A safety solution that is clear in the program, verifiable during commissioning and supported by documentation and SISTEMA calculation.
B&R X20 SafetyopenSAFETYSISTEMAPLsafety
B&R X20 Safety and SISTEMA calculation for safety functions
•B&R X20 Safety modules and safety logic
•E-stop, doors, light curtains and enables
•SISTEMA calculation and technical documentation
•Validation of safety functions during commissioning

Electrical engineering

EPLAN and control cabinet production

A complete approach from electrical concept, EPLAN documentation and component selection to cabinet production, testing, commissioning and machine-side support.

Result: Clearer documentation, a well-structured cabinet and fewer problems during commissioning or later maintenance.
EPLAN P8Schaltschrankbau24 VDCI/Ocommissioning
Electrical cabinet engineering, EPLAN documentation and control cabinets
•EPLAN P8 documentation
•Component selection and marking
•Control cabinet production and testing
•From engineering to delivery and commissioning

TestOS

BDD testing platform for PLC systems

TestOS connects requirements, test cases, execution and reporting for automation projects. It is intended for PLC logic checks, regression testing, variable testing and support during control cabinet wiring checks.

Result: More repeatable testing, better traceability and faster fault detection after program changes.
PLC testingBDDSquash TMJenkinsGitea
TestOS PLC testing and wiring verification workflow
•B&R as the primary PLC platform
•Testing of realistic scenarios
•Sequential or cyclic test execution
•Reports and regression control

B&R GUI Converter

VC4 to mappView converter

A Python-based tool with a graphical interface that supports migration of existing B&R VC4 visualizations to mappView structure. The goal is less manual work and better consistency of files, names, bindings and references.

Result: Faster preparation of a base mappView structure for further work in Automation Studio.
B&RVC4mappViewAutomation StudioPython
B&R GUI Converter for VC4 to mappView migration
•Import of .page / .layout files
•Preparation of page, content, binding and Visualizat structure
•Package.pkg structure
•Iterative versioned tool development

B&R X90 / ISOBUS

B&R X90 and ISOBUS integration for mobile machines

Specific integration for mobile and agricultural machines with B&R X90, CAN/J1939 communication, ISOBUS connection, sensors, actuators and diagnostics under real field conditions.

Result: Reliable communication between controller, machine, tractor or terminal with clear diagnostics for startup and service.
B&R X90ISOBUSCANJ1939mobile machines
B&R X90, CAN J1939 and ISOBUS integration
•B&R X90 as a specific mobile platform
•CAN/J1939 and ISOBUS communication
•Sensors, actuators and field conditions
•Diagnostics during startup and service

Diagnostics

Machine, CAN and tractor electrical diagnostics

Fault diagnostics on machines, electrical cabinets, communication buses and electronic modules. Special experience is available in tractor electrical repairs for John Deere, CNH Group and CLAAS.

Result: Faster fault localization and a clear proposal: repair, replacement, program change or wiring improvement.
CANJ1939ISOBUSJohn DeereCLAAS
Tractor electronics diagnostics for John Deere, New Holland, Case IH and CLAAS
•Power supply, signal and communication checks
•CAN / CANopen / J1939 / ISOBUS
•Sensors, actuators and connectors
•Electronic modules and PCB diagnostics

Working method

From technical problem to working solution

1

Understand the machine, existing documentation and project goal

2

Technical analysis: signals, communication, safety, cabinet, PLC program

3

Implement the solution or tool with intermediate testing

4

Verify the result, document it and support commissioning